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Petronor – Promise, Improving Machine Reliability

Petronor 

Sector: Industry

Business Case

Improvement of machine and process reliability through the application of models for defect diagnosis and prognosis.

Objectives

Increase device life and minimise unplanned downtime. Improve security.

Use case

Creation of diagnostic and prognostic algorithms. Design of an algorithm that measures asset health footprint and identifies asset defects and degradation.

Infrastructure

Hybrid On premise Cloud

Technology

Machine learning and deep learning

Data

Private dataset

Resources

The reliability, maintenance and system departments were involved. The deployed architecture occupies internal resources. The proof of concept lasted 2 years.

Difficulties and learning

The sensors used were not of the expected quality in terms of robustness, communication quality or accuracy. Sending the entire spectrum for further analysis and processing offers benefits in the quality of the algorithm, at the cost of increased reliability and bandwidth requirements in communications.

KPIs (business impact and metrics of the model)

The HW component is evaluated in terms of connection loss and packet shipment. The algorithms are qualified based on their ability to measure the quality of health footprint degradation and verify it in the in-plant context. Measuring assets’ RUL (remaining useful life).

Funding

Received fiscal aids for research projects in collaboration with agents of the BAC.

Collaborators, Partners

Tecnalia

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